Introduction to Additive Manufacturing (AM)
Within additive manufacturing (AM), there are seven main varieties of manufacturing styles. We will cover them individually later.
AM had been thought of as a concept since the mid-20th century, specifically from sci-fi writer Murray Leinster in 1945. After this, it wasn’t until 1971 when Johannes F. Gottwald filed a patent for a “Liquid metal recorder” that AM was nothing more than a pipe dream. This “liquid metal recorder” used liquid inks that had been electrically charged to be forced through a nozzle using magnetic forces. Unfortunately, the patent ended without any valuable results. The next implementation came about in 1981 with Japanese inventor Hideo Kodama, which was the foundations for current stereolithography (SL/SLA) style printing. This involved a vat of photosensitive liquid polymer which is solidified by ultraviolet rays. Interestingly, the description of the product was a “rapid prototyping device” which to many of us is a good description for the AM industry. The patent for this didn’t go through due to financial reasons.
The next breakthrough was from three French inventors in 1984 with a similar method to Hideo. Unfortunately, due to some technical issues with the patenting office, the patent was delayed from being pushed through, so Alain Le Méhauté, Olivier de Witte and Jean Claude André all missed out on the ownership of the title the fathers of 3D printing which is credited to Chuck Hull. Chuck patented the SLA technology process three weeks after the three forementioned scientists but got it approved sooner due to the three French inventors parent company, Alcatel, dismissing the patent before it went through processing due to a “lack of business perspective”.
AM Timeline
Drag to view key milestones in AM
1945
AM as a concept, Murray Leinster
“Things Pass By”
1971
Johannes F. Gottwald patent
“Liquid metal recorder”
1981
Hideo Kodama patent
“Rapid prototyping”
1984
Alain Le Mahaute, Olivier de Witte and Jean Claude Andre patent
1986
Chuck Hull patent “Apparatus for production of three-demensional objects by stereolithography”
1988
S. Scott Crump founds Stratasys and the FDM process
1995
Fraunhofer Society develops the SLM process
2009
FDM printing process patent expires
2017
AMS founded by Robert Higham
2023
AMS creates the Additive Manufacturing AcademyTM (AMA)
2024
AMS expands into new purpose built North West AM Hub
Glossary
This glossary offers clear and concise definitions that will help you navigate the intricacies of this innovative technology. Whether you’re new to the field or looking to refresh your knowledge, the glossary serves as a valuable resource to enhance your comprehension and engagement with the material. Don’t miss out on this opportunity to expand your expertise!
The process of joining materials to make parts from 3D model data.
The use of computer-base software to aid in design process
The methodology of creating, optimising, or adapting the form and function of a part, assembly, or product to take full advantage of the benefits of additive manufacturing processes.
A computational method for predicting how a product reacts to forces, vibrations, heat, fluid flow and other physical effects.
A design method that uses algorithms and sometimes artificial intelligence to generate multiple design solutions based on specific design criteria and constraints.
A mathematical method which spatially optimises the distribution of material within a defined domain, by fulfilling given constraints previously established and minimising a predefined cost function.
Abbreviations
- ABS Acrylonitrile Butadiene
- PBT Polybutylene Terephthalate
- AM Additive Manufacturing
- PC Polycarbonate
- CAD Computer Aided Design
- PEEK Polyether Ether Ketone
- CT Computed Tomography
- PLA Polylactic Acid
- DED Directed Energy Deposition
- PPS Polyphenylene Sulfide
- DfAM Design for Additive Manufacturing
- PSD Particle Size Distribution
- EBM Electron Beam Melting
- QC Quality control
- FDM Fused Deposition Modelling.
- SLM Selective Laser Melting
- FEA Finite Element Analysis
- SLS Selective Laser Sintering
- HIP Hot Isostatic Pressing
- STEP/STP Standard for the Exchange of Product Data
- ISO International Organisation for Standardisation
- STL Standard Tessellation Language
The American Society for Testing of Materials (ASTM) created the current categorisation of the different types of AM technology.
Below we have a list, graphic and some details of the 7 main techniques for AM.
Download AM technology overview
AM Technology
AMS Readiness Level
We have also allocated an AMS AM readiness level which is our opinion on where we feel the technique is currently at with respect to:
- Material availability
- Scalability
- Complexity
- Material readiness level
- Productivity
- Capability to be a step change in manufacturing
AMS’ AM readiness level is set to the following: 1= R&D, 5=full industrial and production readiness.
Binder Jetting
A process in which a liquid bonding agent is selectively deposited to join powder materials.
Solid freeform fabrication (SFF)
Metals, ceramics and polymers
Prototyping, tooling, sand casting, art and functional parts
Direct Energy Disposition (Type 1)
A process in which focused thermal energy is used to fuse materials by melting as they are being deposited.
DED, laser cladding, laser additive manufacturing (LAM), Wire arc additive manufacturing (WAAM), Laser metal deposition (LMD)
Metal and polymers
Repairing, prototyping, tooling, functional parts
Direct Energy Disposition (Type 2)
A process in which kinetic energy is used to fuse materials as they are being deposited.
DED, Blown powder, Friction stir welding (FSW)
Metals and polymers
Repairing, prototyping, tooling, functional
parts
Material Extrusion
A process in which a liquid bonding agent is selectively deposited to join powder materials.
Fused deposition modelling (FDM), fused filament fabrication (FFF)
Bound metals, bound ceramics and polymers
Prototyping, tooling, art, functional parts
Material Jetting
A process in which droplets of build material are selectively deposited.
Multi-jet modelling (MJM), polyjet printing.
Polymers
Prototyping, art, tooling and functional parts
Powder Bed Jetting
A process in which thermal energy selectively fuses regions of a powder bed.
Selective laser sintering, selective laser melting (SLM), direct metal laser sintering (DMLS), electron beam melting (EBM)
Metals
Prototyping, tooling, art and functional parts
Sheet Lamination
A process in which sheets of material are bonded to form an object.
Sheet metal additive manufacturing (SMM), laminated object manufacturing (LOM)
Metals, polymers and papers
Prototyping, art and functional parts
Vat Photo Polymerisation
An additive manufacturing process in which liquid photopolymer in a vat is selectively cured by light-activated polymerisation.
Stereolithography (SLA), digital light processing (DLP), continuous liquid interface production (CLIP)
Polymers, resins
Prototyping, tooling, art, functional parts
